
It is very important for METALMALLA that our clients know some processes, through which we achieve the product quality of which we are proud.
The level of quality that we seek in METALMALLA is not achieved with magic, but with a lot of work and with the appropriate processes.
One of these processes is the zinc plating process.
Zinc or electro-zinc plating is a process by which a layer of zinc adheres to steel, to protect it against corrosion.
And … what is corrosion? It is the deterioration of a material when it is in contact with air and humidity.
But let’s get back to business. Electro-zinc plating is the most widely used electroplating method for steel, ensuring reasonable protection against corrosion and giving materials a pleasant appearance. All this, at a lower cost. It is also used to improve the persistence of paint.
There are very important sectors for the global economy that benefit from electro-zinc plating:
- Automotive industry: car interior components.
- Construction and architecture: doors, windows, grilles, parts and applications that want to protect against corrosion without damaging the aesthetic appearance.
- Fixing devices: screws, washers, nails …
Now, what exactly does the electrozincing process consist of? Surely it is not something you can do at home, but we will try to explain it to you.
It is a cold process. The zinc layer used is finer (2-25 microns continuous and 2.5-10 microns discontinuous). Unlike other zinc coatings, the process is continuous and the thickness of the coating is minimal, and involves a series of baths and rinses before the zinc bath. If we need to differentiate the durability of each coating, the only variable that is handled is the thickness of that coating. More thickness, more durability.

4 advantages of zinc plating
We love lists, and if they are advantages, much better …
- The thickness of the protective layer of zinc, compared to painting or galvanizing, is less than 30 microns: this allows the size of the piece not to increase much after the process, which avoids mismatches in the subsequent assembly.
- The process is carried out at room temperature or even cold, avoiding deforming the materials.
- The price is another of the great advantages, since it is a cheaper process than other coatings.
- The aesthetic finish: the zinc plating finish is excellent, leaves no impurities, and shows that fine and shiny final appearance. It also allows us to achieve different types of finish according to needs.
