24 Oct, 2023

5 Essential elements for designing rack and picking meshes

What sort of information do our technical team need to know? Sometimes, our technical team receives incomplete information from clients to design rack and picking…

Picking Mesh

What sort of information do our technical team need to know?

Sometimes, our technical team receives incomplete information from clients to design rack and picking shelf meshes. Below, we provide a list of essential data to consider:

  1. How many kilograms will the mesh need to bear?

It is crucial to know in advance how many kilograms will rest on each mesh, according to the strategy defined by the client for the future logistics needs of the warehouse. This way, the technical team will calculate wire diameters, number and arrangement of rods and reinforcements, along with other elements.

  1. How will the load be distributed on the meshes surface?

There are multiple ways to distribute loads: palletized, in containers, or distributed in boxes, among others.

It is as important to know the weight the mesh will bear as it is to know what type of items will be placed on it and their size.

For example, if we know that loads will be placed on pallets, we need to know what type they will be: Euro pallets, American pallets, plastic pallets, cardboard pallets, etc. The arrangement of the skids is different in each case, which will affect the meshes geometry, as mentioned in the previous point.

  1. What type of beams does the installation have?

The beams are essential pieces that reinforce the structure and support the weight of the load. You can find double C beams, single C beams, single-layer beams, Z beams, etc.

Each beam has a specific shape (its section), so the arrangement of reinforcements and the definition of the ends will be different in each case. An excellent example of this are the shelves in dynamic picking warehouses.

  1. What is the distance between beams and between struts?

The depth and width of the mesh are determined based on two parameters: the space between beams and between struts. Therefore, these two factors must be considered precisely.

There are cases where the meshes are installed on three or four beams at the same level, so the measurements must be very accurate.

  1. In which environment will the meshes be located?

The environmental conditions of the meshes installation must be considered, especially if the circumstances are too humid or if they will be exposed to the elements. In both cases, a type of steel with a more resistant and suitable treatment will need to be used.